Mortar can be classified into lime mortar, surkhi mortar, cement mortar, gauged mortar, gypsum mortar and mud mortar.
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Classification of Mortars in Construction |
1. Lime Mortar
- Lime mortar is used as binding material.
- The lime used can be hydraulic lime or fat lime.
- Fat lime is pure carbonate with 5% clayey impurities.
- Hydraulic lime is obtained from limestone with clayey materials from 5 to 30 % with some amount of ferrous oxide.
- Mortar made out of fat lime is suitable for thin joints. But not suitable for water-logged and damp areas.
- Hydraulic lime can be used for dam situations as it sets faster than fat lime.
- Generally lime to sand ratio is 1:2.
2. Surkhi Mortar
- In this mortar sand is completely replaced by surkhi also called finely powdered burnt clay.
- Used for ordinary masonry work in foundation and superstructure.
- Not used for plastering or pointing as it will disintegrate after some time.
3. Cement Mortar
- Used as binding material.
- The mortar ratio between 1:2 to 1:6 is used depending upon the importance of work, the proportion of cement to sand.
- It is used in plastering works, masonry works where high strength and water resisting properties are required.
4. Gauged Mortar
- Quality of lime mortar to achieve early strength can be increased by adding cement. This process is called as gauging.
- A lime mortar which is more economical, dense and strong are obtained.
- The ratio is between 1:6 to 1:8.
- It is used for bedding and thick brick walls.
5. Gypsum Mortar
- Prepared using gypsum as binding material.
- It is used to make tile, wall boards and for architectural boards.
- Not suitable for exterior works as it absorbs water.
- The ratio lies between 1:2 to 1:4.
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